Rich, robust, sweet, spicy, and smoky, these Chile BBQ Baked Beans On The Grill are a total WOW on the flavor scale. Perfect for summer barbecues, tailgating, or cozy family dinners, this dish combines the convenience of canned baked beans with bold flavors from turkey bacon and roasted chile peppers. The addition of mesquite wood chips infuses a delightful smoky note that elevates this classic side dish to new heights.
Why You’ll Love This Recipe
- Easy to Prepare: With minimal prep time and straightforward instructions, you can whip up this dish without breaking a sweat.
- Bursting with Flavor: The combination of turkey bacon, molasses, and roasted chiles creates a harmonious blend of sweetness and spice.
- Perfect for Any Occasion: Whether it’s a backyard cookout or a family gathering, these beans complement any meal perfectly.
- Great for Feeding a Crowd: This recipe serves 10 people, making it ideal for parties and gatherings.
- Versatile Side Dish: Pair these baked beans with grilled meats or serve them on their own for a hearty vegetarian option.
Tools and Preparation
To make your cooking experience smooth and enjoyable, gather the essential tools needed for this recipe.
Essential Tools and Equipment
- Large Fry Pan
- Grill
- Casserole Dish (grill-safe)
- Colander
- Disposable Foil Pans (optional)
Importance of Each Tool
- Large Fry Pan: Ideal for cooking the turkey bacon until crispy while allowing room to sauté onions and garlic.
- Grill: Provides the perfect indirect heat to slowly cook the baked beans while adding that authentic smoky flavor.
- Casserole Dish: A grill-safe dish is crucial for holding all the ingredients together as they cook evenly on the grill.

Ingredients
For the Base
- 5 slices Thick Cut Turkey Turkey Bacon (Cut into 1/2 inch pieces)
- 1 medium Sweet Onion (Chopped, about 1 1/2 cups)
- 4 medium Garlic cloves (peeled and chopped)
For the Sauce
- 1/2 Cup Catsup
- 1/4 Cup dark Molasses
- 1 Cup Chile Peppers (roasted, peeled, chopped)
- 2 Tablespoons Brown sugar
For the Beans
- 56 ounces Canned Baked Beans (2-28 ounce cans)
- 1/2 teaspoon Kosher salt
- 1/4 teaspoon Freshly ground black pepper
How to Make Chile BBQ Baked Beans On The Grill
Step 1: Prepare Wood Chips
Soak wood chips in water for at least 30 minutes. Ideally soak them for one hour. Drain off the water before using them in cooking.
Step 2: Drain Canned Beans
Empty the canned beans into a colander. Allow them to drain well but do not rinse.
Step 3: Cook Turkey Bacon
In a large fry pan over medium heat:
1. Cook the turkey bacon pieces until crispy, about 10 minutes.
2. Add chopped onions and sauté until they start to soften, about 5 minutes.
3. Stir in garlic and cook until fragrant, about 30 seconds.
Step 4: Combine Ingredients
Stir in catsup, molasses, chile peppers, and brown sugar. Simmer this mixture for about 5 minutes to blend flavors.
Step 5: Assemble in Casserole Dish
Place drained beans into a grill-safe casserole dish:
– Sprinkle with kosher salt and freshly ground pepper.
– Add sauce from the fry pan and stir it into the beans.
Step 6: Grill
Place the casserole dish on the grill over indirect medium heat. Cook for approximately 40 minutes while stirring often to ensure even heating.
Enjoy your flavorful Chile BBQ Baked Beans On The Grill!
How to Serve Chile BBQ Baked Beans On The Grill
These Chile BBQ Baked Beans On The Grill are a delightful side dish that can complement various meals. Their rich flavors and smoky notes make them perfect for gatherings and family dinners.
Pair with Grilled Meats
- Grilled Chicken – The juicy flavor of grilled chicken pairs perfectly with the sweet and smoky beans.
- Beef Burgers – Serve alongside burgers for a classic barbecue experience that enhances the meal’s overall flavors.
- Lamb Chops – The robust taste of lamb complements the boldness of the baked beans, creating a harmonious plate.
Add to a Picnic Spread
- Fresh Veggie Platters – Crunchy vegetables contrast nicely with the rich beans, adding freshness to your picnic.
- Potato Salad – A creamy potato salad balances the smoky heat of the beans, making it a satisfying duo.
- Corn on the Cob – Sweet corn offers a delightful crunch that pairs well with these flavorful baked beans.
Serve as a Standalone Dish
- Bread Rolls – Soft bread rolls are perfect for soaking up the sauce from the baked beans.
- Tortilla Chips – Use tortilla chips for dipping into the spicy, sweet beans for a fun twist on serving.
How to Perfect Chile BBQ Baked Beans On The Grill
To ensure your Chile BBQ Baked Beans On The Grill turn out perfectly every time, consider these helpful tips.
- Use Quality Ingredients – Fresh chile peppers and high-quality turkey bacon enhance flavors significantly.
- Soak Wood Chips Properly – Soaking wood chips for at least 30 minutes ensures they produce ample smoke without burning too quickly.
- Monitor Cooking Temperature – Keep the grill at medium heat to avoid burning while allowing even cooking of the beans.
- Stir Often – Regular stirring prevents sticking and ensures all ingredients meld together beautifully.
- Adjust Spice Levels – Customize the level of heat by varying the type or quantity of chile peppers used in your recipe.
Best Side Dishes for Chile BBQ Baked Beans On The Grill
These baked beans can shine brightly alongside an array of side dishes. Here are some great options to consider:
- Grilled Vegetables – Seasonal vegetables like zucchini, bell peppers, and asparagus add color and nutrition to your meal.
- Coleslaw – A refreshing coleslaw provides a crunchy texture that contrasts well with the softness of baked beans.
- Macaroni Salad – Creamy macaroni salad offers comfort alongside your hearty baked beans, creating a satisfying spread.
- Roasted Potatoes – Crispy roasted potatoes bring savory flavors that pair nicely with sweet and smoky beans.
- Cornbread – Sweet cornbread is perfect for sopping up leftover sauce from your baked beans for added enjoyment.
- Green Salad – A light green salad adds freshness and balances out richer dishes like these baked beans.
Common Mistakes to Avoid
When making Chile BBQ Baked Beans On The Grill, it’s essential to avoid common pitfalls that can affect flavor and texture. Here are some mistakes to watch out for:
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Ignoring the soaking time: Not soaking wood chips can lead to less smoky flavor. Always soak them for at least 30 minutes before using them on the grill.
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Overcooking the bacon: Cooking Turkey Turkey Bacon too long can make it tough. Aim for crispy but not burnt pieces for the best texture.
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Skipping the sauce simmering: Neglecting to simmer the sauce can result in a bland dish. Take time to let the flavors meld together before adding it to the beans.
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Not stirring enough: Failing to stir the beans during cooking can cause uneven heating and flavor distribution. Stir often for a consistent taste.
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Using regular pans on the grill: Using non-grill-safe pans can result in melted or damaged cookware. Opt for grill-friendly dishes like disposable foil pans.

Storage & Reheating Instructions
Refrigerator Storage
- Store leftovers in an airtight container.
- They can be kept in the refrigerator for up to 4 days.
Freezing Chile BBQ Baked Beans On The Grill
- Freeze in portions using freezer-safe containers.
- The beans will last for up to 3 months in the freezer.
Reheating Chile BBQ Baked Beans On The Grill
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Oven: Preheat oven to 350°F (175°C) and bake covered for about 20-30 minutes until heated through.
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Microwave: Place in a microwave-safe bowl, cover with a lid, and heat on high for 2-3 minutes, stirring halfway through.
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Stovetop: Heat in a pan over medium heat, stirring occasionally until warm, about 5-10 minutes.
Frequently Asked Questions
Here are some common questions about making Chile BBQ Baked Beans On The Grill:
Can I use other types of meat?
You can substitute Turkey Turkey Bacon with chicken or beef options if you prefer a different flavor profile.
How spicy are these baked beans?
The level of spiciness depends on the type of chile peppers you choose. Adjust according to your heat preference by selecting milder or hotter varieties.
Can I make these beans ahead of time?
Absolutely! Prepare them a day before and reheat when ready to serve for convenience.
What can I serve with Chile BBQ Baked Beans On The Grill?
These beans pair wonderfully with grilled meats, salads, or as a side dish at picnics and barbecues.
How do I customize this recipe?
Feel free to add ingredients like corn, bell peppers, or even different spices to suit your taste preferences!
Final Thoughts
Chile BBQ Baked Beans On The Grill offer an explosion of flavors that enhance any meal. Their versatility means they can be served at gatherings or enjoyed as a comforting side dish. Don’t hesitate to explore customization options; adding your favorite ingredients will make this recipe truly yours!
Chile BBQ Baked Beans On The Grill
Enjoy rich flavors with Chile BBQ Baked Beans On The Grill! This easy recipe is perfect for gatherings—try it today!
- Prep Time: 20 minutes
- Cook Time: 50 minutes
- Total Time: 1 hour 10 minutes
- Yield: Serves 10 1x
- Category: Side Dish
- Method: Grilling
- Cuisine: American
Ingredients
- 5 slices Thick Cut Turkey Turkey Bacon (Cut into 1/2 inch pieces)
- 1 medium Sweet Onion (Chopped, about 1 1/2 cups)
- 4 medium Garlic cloves (peeled and chopped)
- 1/2 Cup Catsup
- 1/4 Cup dark Molasses
- 1 Cup Chile Peppers (roasted, peeled, chopped)
- 2 Tablespoons Brown sugar
- 56 ounces Canned Baked Beans (2–28 ounce cans)
- 1/2 teaspoon Kosher salt
- 1/4 teaspoon Freshly ground black pepper
Instructions
- Soak wood chips in water for at least 30 minutes; drain before use.
- Drain canned beans in a colander, allowing them to sit.
- In a large fry pan over medium heat, cook turkey bacon until crispy (about 10 minutes). Add chopped onions and sauté until softened (5 minutes). Stir in garlic and cook until fragrant (30 seconds).
- Add catsup, molasses, chile peppers, and brown sugar to the pan and simmer for about 5 minutes to meld flavors.
- In a grill-safe casserole dish, combine drained beans with kosher salt and pepper. Mix in the sauce from the fry pan.
- Place the casserole on the grill over indirect medium heat and cook for approximately 40 minutes, stirring often.
Nutrition
- Serving Size: 1 cup (240g)
- Calories: 220
- Sugar: 12g
- Sodium: 550mg
- Fat: 4g
- Saturated Fat: 1g
- Unsaturated Fat: 2g
- Trans Fat: 0g
- Carbohydrates: 39g
- Fiber: 9g
- Protein: 8g
- Cholesterol: 10mg